Large industries, especially manufacturing companies, are now adopting the concept of industrial automation systems. But what does this entail? It involves the use of automated machines and robots to perform most of the work. Before this concept is introduced, there is an engineering phase where all of these are prepared and tested. In this engineering phase, the commissioning process is one of the most crucial and must be done as clearly as possible.
Commissioning Process of Industrial Automation
Commissioning managers have the responsibility of seeing that all of the engineering processes are done according to the owner’s expectations and standards that are set during the planning stages. The use of technology, commissioning software to be precise, has helped managers to manage the engineering of industrial automation in the right way.
The purpose of incorporating commissioning processes early enough is making sure that the robots and machinery are fully functional. All challenges of these delicate procedures can be anticipated in advance and solutions provided on time.
Benefits of Industrial Automation
Increased Productivity – As mentioned above, the commissioning of the industrial process employs the use of robotics and machinery. When all engineering stages are done according to plan and with advice by CORS experts, productivity will increase significantly. It may look complicated in the beginning, but the professionals will guide all of the procedures in the right direction.
Increased Quality – The robots and machinery that are involved in the industrial automation must be engineered to the right quality. When all procedures are put in place, you can rest assured that the quality of the final machinery will be high. Some people use experts and engineers with sufficient experience and dedicated commissioning managers. Such a team is the best to use for the overall success of the final project.
Increased Safety – Every factory should put the safety of employees and assets first. In fact, it is a regulation in many states that safety standards should be observed. Engineering the right processes through the commissioning team will ensure that safety standards are observed in all parts of the project. Machines with safety will work smoothly without jeopardizing the operations stage in any way.
All in all, the commissioning process of industrial automation systems is likely to face some challenges. Though most of them can be anticipated and solved early through commissioning solutions, emergency challenges may occur.
The biggest challenge may be lack of financing to hire consultants, buy resources, and execute the commissioning processes. There may be a set budget, but some deviations to the higher side can be a big challenge. Therefore, there is a need to allocate a certain percentage to cater for the inflation and such deviations. Miscellaneous funds can also chip in if there is a challenge.
Finally, there is a need to mention that the commissioning process of industrial automation is not as simple as people may think. It is a process that calls for efforts from all stakeholders involved, especially during the early stages. With cooperation from all parties, it will be a great success.